Mathematical Modeling of Soil Interaction with Flat Guide Discs of a Combined Tillage Unit

Authors

DOI:

https://doi.org/10.32515/2414-3820.2026.56.155-167

Keywords:

soil tillage equipment, share, guide discs, compaction, friction, kinematic parameter

Abstract

The purpose of the study is to develop a mathematical model describing the interaction of soil with flat guide discs of a combined tillage unit and to substantiate their rational design parameters. The study aims to determine the regularities of soil particle movement, identify the friction zones on the disc surface, and establish the optimal geometric parameters of the guide discs to ensure efficient soil lifting and transportation.

The study is based on theoretical methods using the principles of theoretical mechanics and mathematical modeling of soil-tool interaction. A mathematical model of soil particle motion relative to the side surface of flat guide discs was developed. Analytical dependences describing the formation of friction zones on the disc surface were obtained, taking into account the kinematic parameter, the soil lifting angle, and the disc radius. The influence of these parameters on the area of the friction zone contributing to disc rotation was investigated. Mathematical dependences were also derived to determine the minimum allowable radius of the guide discs and the limiting distance between adjacent discs depending on soil moisture content and operating depth. Based on the developed model, response surface analysis was carried out to evaluate the combined influence of soil moisture and disc operating depth on the limiting spacing between discs. The obtained results make it possible to predict the operating conditions of the guide discs and to optimize their design parameters during the engineering design stage of combined tillage equipment.

The conducted research established that the rational radius of the flat guide discs is 0.172 m. It was found that the area of the friction zone promoting disc rotation depends on the soil lifting angle within 20-25°, as well as on the kinematic parameter and disc radius. The optimal spacing between the guide discs should be 0.12 m or more, which prevents soil clogging between the discs during soil lifting by the sweep. The developed mathematical model can be used as a theoretical basis for improving combined tillage units and increasing the efficiency of soil cultivation while reducing energy consumption.

Author Biographies

Mykyta Khramov, Mykolayv National Agrarian University, Mykolayv, Ukraine

Assistant of the Department of Agricultural Engineering

Vasyl Hruban, Mykolaiv National Agrarian University, Mykolaiv, Ukraine

PhD in Technical Sciences, Associate Professor department of tractors and agricultural machinery, operation and technical service

References

1. Zhao, H., Huang, Y., Liu, Z., Liu, W., & Zheng, Z. (2021). Applications of Discrete Element Method in the Research of Agricultural Machinery: A Review. Agriculture, 11(5), Article 425. https://doi.org/10.3390/agriculture11050425. DOI: https://doi.org/10.3390/agriculture11050425

2. Ucgul, M. (2023). Simulating Soil–Disc Plough Interaction Using Discrete Element Method–Multi-Body Dynamic Coupling. Agriculture, 13(2), Article 305. DOI: https://doi.org/10.3390/agriculture13020305

3. Ucgu,l M., Saunders, C., Fielke, J. et al. (2023). Review of Discrete Element Method Simulations of Soil Tillage and Furrow Opening. Agriculture, 13(3), Article 541. DOI: https://doi.org/10.3390/agriculture13030541

4. Barrozo Chaves, J.V., Rosas, K.L., & Filho, A.P. (2025). Soil conservation and information technologies: A literature review. Smart Agricultural Technology, 11, 100935. https://doi.org/10.1016/j.atech.2025.100935 DOI: https://doi.org/10.1016/j.atech.2025.100935

5. Wang, X., Fang, W., Han, D.,& Chen, X. (2023). Review of the Research on Soil Disturbance by Tools. Appl. Sci., 13(1), 338. https://doi.org/10.3390/app13010338 DOI: https://doi.org/10.3390/app13010338

6. Hoseinian S., Hemmat A., Esehagh Beygi A. (2021). Development of a Dual Sideway-Share Subsurface Tillage Implement: Part 1. Modeling Tool Interaction with Soil Using DEM. Soil and Tillage Research. Vol. 215. Article 105201. DOI:10.1016/j.still.2021.105201 DOI: https://doi.org/10.1016/j.still.2021.105201

7. Hoseinian S., Hemmat A., Esehagh Beygi A. (2022). Development of a Dual Sideway-Share Subsurface Tillage Implement: Part 2. Effect of Tool Geometry on Tillage Forces and Soil Disturbance Characteristics. Soil and Tillage Research. Vol. 215. Article 105200. DOI:10.1016/j.still.2021.105200 DOI: https://doi.org/10.1016/j.still.2021.105200

8. Kim Y. S., Siddique Md. A., Kim W.S., Kim Y.J. (2021). DEM Simulation for Draft Force Prediction of Moldboard Plow According to the Tillage Depth in Cohesive Soil. Computers and Electronics in Agriculture. Vol. 189. Article 106368. DOI:10.1016/j.compag.2021.106368 DOI: https://doi.org/10.1016/j.compag.2021.106368

9. Zeng Z., Chen Y., Ma X. (2021). Comparison of Soil and Corn Residue Cutting Performance of Different Discs Used for Vertical Tillage. Scientific Reports. Vol. 11. Article 2537. DOI:10.1038/s41598-021-82270-9 DOI: https://doi.org/10.1038/s41598-021-82270-9

10. Makange N., Ji C., Nyalala I. et al. (2021). Prediction of Precise Subsoiling Based on Analytical Method, Discrete Element Simulation and Experimental Data from Soil Bin. Scientific Reports. Vol. 11. Article 11082. DOI:10.1038/s41598-021-90682-w DOI: https://doi.org/10.1038/s41598-021-90682-w

11. Wu P., Chen Y. Discrete Element Modelling of the Effect of Disc Angle and Tilt Angle on Residue Incorporation Resulting from a Concave Disc (2024). Computers and Electronics in Agriculture. Vol. 224. Article 109222. DOI:10.1016/j.compag.2024.109222 DOI: https://doi.org/10.1016/j.compag.2024.109222

12. Zhang S., Jia X., Wang X. Optimization of Operating Angles of Disc Coulters for Maize Residue Management Using Discrete Element Method (2024). Computers and Electronics in Agriculture. Vol. 218. Article 108691. DOI: 10.1016/j.compag.2024.108691 DOI: https://doi.org/10.1016/j.compag.2024.108691

13. Patidar P., Soni P., Jain A. Modelling Soil–Rotor Blade Interaction of Vertical Axis Rotary Tiller Using Discrete Element Method (DEM) (2024). Journal of Terramechanics. Vol. 112. P. 59-68. DOI:10.1016/j.jterra.2024.01.001 DOI: https://doi.org/10.1016/j.jterra.2024.01.001

14. Wang X., Du R., Geng L. et al. (2024). Performance Evaluation of a Cicada-Inspired Subsoiling Tool Using DEM Simulations. Biomimetics. Vol. 9(1). Article 25. https://doi.org/10.3390/biomimetics9010025 DOI: https://doi.org/10.3390/biomimetics9010025

15. Vetokhin, V., Popov, S., Ryzhkova, T., Negrebetskyi, I., Leshchenko, S., Amosov, V., Machok, Y., & Petrenko, D. (2024). Improving the soil bin for studying rotary tools taking into account the kinematic features of interaction with the soil. Eastern-European Journal of Enterprise Technologies, 6 (132), 31–40. https://doi.org/10.15587/1729-4061.2024.315127 DOI: https://doi.org/10.15587/1729-4061.2024.315127

16. Hruban V., Khramov M. (2026). Research on the process of cutting and lifting the soil by the working bodies of the tillage installation. Innovations in agricultural engineering: materials of the international scientific and practical conference (Mykolaiv, April 7-9, 2026). Mykolaiv: MNAU. 98-102. [in Ukrainian].

17. Pasternak, V., Ruban, A., Popovych, V., & Khramov, M. (2025). Application of Information Technologies in Modeling Multi-Component Systems with Particles of Various Geometry. Materials Science Forum, 1172, 101–111. https://doi.org/10.4028/p-5qgydS DOI: https://doi.org/10.4028/p-5qgydS

18. Syromyatnikov, Yu. M., & Khramov, M. S. (2020). The process of lifting soil by the working bodies of a soil tillage loosening and separating unit. Podolskyi visnyk: agriculture, technology, economics, (33), 86-96. [in Ukrainian]. https://doi.org/10.37406/2706-9052-2020-2-11 DOI: https://doi.org/10.37406/2706-9052-2020-2-11

19. Hruban V., Khramov M. (2025). Research on the process of cutting and lifting the soil by the working bodies of the tillage machine. Innovations in the agro-industrial complex, mechanical engineering and transport: collection of abstracts of the International Scientific and Practical Conference, April 9-10, 2025. [Electronic edition]. – Rivne: NUVGP. P. 88-92.

20. Khramov M.S. (2025). Determination of the distance between the guide disks of the combined tillage machine. Collection of abstracts of the XI International Scientific and Practical Conference “Prospects and Trends in the Development of Structures and Technical Service of Agricultural Machines and Tools. PTDSTSAMT 2025” on the occasion of the 30th anniversary of the start of the training of the OS “Bachelor” in the specialty “Agroengineering”. April 11, 2025. MES of Ukraine. Zhytomyr Agrotechnical Vocational College. Zhytomyr. P. 218-220. https://doi.org/10.64165/proceeding-ptdstsamt.2025 DOI: https://doi.org/10.64165/proceeding-ptdstsamt.2025

Published

2026-06-30

How to Cite

Khramov, M., & Hruban , V. (2026). Mathematical Modeling of Soil Interaction with Flat Guide Discs of a Combined Tillage Unit. National Interagency Scientific and Technical Collection of Works Design Production and Exploitation of Agricultural Machines, (56), 155–167. https://doi.org/10.32515/2414-3820.2026.56.155-167